Wednesday, October 13, 2010

Rationale Report

The three alternative solutions will each have to accomplish the same set of tasks provided by the MATE ROV competition. The solutions use different power sources to open and close the mechanical claw.  In addition, they utilize different claw designs to accomplish the tasks. As a result, there are pros and cons pertaining to the design of each solution.
Alternative solution one utilizes an electric motor to power the gears that will open and close the claw. The ratio of the gears on both sides of the big gear will be the same, so the claw will open and close at the same speed. A spindle gear will also be attached directly to the motor to slow it down to an appropriate speed. The claw will be designed with 2 segments: 1 pronged claw on the bottom and 1 rectangular-shaped claw on top. The pro of solution one is that the idler gears will work efficient and slow enough to maneuver the claw in a controlled manner. The cons of solution one are the gear cage and the claw design. The gear cage will obviously have to be taken into account when performing buoyancy calculations and trying to fit all components on the claw, however, it will consume a large percentage of the claw. The claw design will be able to complete all the tasks required, however, it will not be as effective as other solutions with resurrecting the PVC structure.
Solution two also utilizes an electric motor to power the idler gears on the mechanical claw. The ratio of the gears will be different on each side of the 1” big gear, so it will close at a faster rate then it will open. One 1/8” gear will be on one side and two 1/2” gears will be located on the other. The claw will be designed with two circular cups with rubberized ends that will come together to form a complete seal. One pro of solution two is that the fulcrum will be constructed distant enough from the half-circular cups so that it will be more efficient at performing the tasks that require picking up samples compared to the other solutions. Solution two will have the best control of the crustacean sample, bacteria sample, and entire claw. The con of solution two is that the claw design will weigh more than solution one.  
Solution three uses a different power source, which is a servo motor. It works differently from the electric motor utilized in the previous 2 alternative solutions in that it has limited range of motion and as a result, is not as powerful. A servo motor will be attached to the pivot point of the claw with a metal wire. The claw design for this solution will be the same as solution two, but smaller in size. One pro of solution three is less functioning parts than the electric motor. More parts to achieve the same goal creates more power, but also more friction. The con of solution three is the limited range of motion and less power.
Alternative Solutions
Solution
Solution 2
Solution 3
Ratings(1 to 10, 1 meaning poor, 10 meaning perfect)



The design must be operated remotely from a shack
10
-Easily accessible from a control shack
10
-Easily accessible from a control shack
10
-Easily accessible from a control shack
The mechanical arm must open to a minimum size of 3 inches
6
-Opens to over 3 inches
9
-Pivot point will allow it to open well wide enough
7
-Pivot point will allow it to open, servo limits the range of motion
The arm must collect samples of a crustacean species
9
-Pronged claw will be the best at picking up a crustacean
7
-Half circular cups may have issues
7
-Half circular cups may have issues
The arm must collect samples of a bacteria mat
7
-Claw design will collect bacteria samples.
8
-Claw design will be the best at picking up picking up samples
8
-Claw design will scoop up the samples
The mechanical arm must sample a vent site
7
-Pronged claws will most effectively take a sample
6
-Half circular cups might be limited in taking a sample
6
- Half circular cups might be limited in taking a sample
The mechanical arm must resurrect a PVC structure
5
-Claw shape may not be able to grab hold of the structure
8
-Most effective at resurrecting Hugo
7
-Claw design power source may not have enough power
Total Score
44
48
45
                                                                                                                                                                                                                                                                                

Friday, October 1, 2010

Calendar

October Log

10/1/10
Today I began modifying the format of testing procedures and research/brainstorming. In addition, I added two pictures and removed one from the background section. I still have to upload scanned pictures of my three alternate solutions to my blog.

10/8/10
Today I finished editing my testing procedures. Everything up to and including alternative solutions is completed and on my blog. I’m still experiencing difficulties with uploading pictures and getting them on to my blog. In addition, my Google calendar has issues showing up on my blog. I’ll be more up to date when I finish my rationale.

10/13/10
Today I started my rationale for each solution. I finished the pros and cons for each alternative solution. The next step is to finish the design matrix aspect of my rationale and then complete developmental work for the design of the mechanical claw.

10/15/10
I finished my design matrix for the rationale. The solution that recieved the highest score on the design matrix was solution 2, meaning it compared the most favorably to the specifications. I still have to post the design matrix to my rationale and then i can draw a wire frame of my mechanical claw on AutoCad

10/20/10
I started my developmental work on AutoCad. I'm having trouble making a wire frame diagram of my mechanical claw because I have not used Autocad in some time.

10/22/10
I began working on my orthographic drawing on AutoCad. I'm struggling with the drawing because it has been a long time since I last used the program. I think I am going to do the exploded isometric and rendered isometric by hand.

10/27/10
My exploded view is coming along nicely, so i won't need to do it by hand. The exploded view has all of the parts, however, they are not displayed in an order where it is easy to see how they come together to form the final solution for the mechanical claw.